Camshafts and Lash Adjusters should always be closely examined before they are mounted and endplay of camshafts should be measured before camshafts are removed. Starting with the timing cover, take out the
Timing Chains and the camshaft sprockets, also untwist the camshaft position sensors' brackets located at the driver ends of the cylinder heads. Remake the camshaft in order to its correct installation and label the camshaft bearing caps numbered 1 through 4 with indication of Intake or Exhaust with an 'I' or 'E' respectively and mark arrows to show the front end of the engine. Make certain all parts will have mark that will show that it has been originally taken from a particular cylinder head. Turn the camshaft bearing caps in a counter clockwise direction in two or three increments and in a sequence different from the tightening one, as the caps must not be mixed during replacement. Huntington beach 3 Remove the bearing caps and camshafts, marking the position of the camshafts for installation intent and the intake camshaft has a drilled spot on the side of the sprocket mounting flange. Pull out the Lash Adjusters from the cylinder head and while doing so, make sure that the Lash Adjusters are organized in a manner that they can be put back in place later on and check the camshaft and Lash Adjusters. First you should ensure the removal of all old RTV sealant for the bolts and the front bearing caps, and number one piston, if disturbed should be returned to TDC prior to its reassembly, and the Lash Adjusters should be liberally coated with clean engine oil before they are put back. Using the moly-based engine assembly lubricant, apply it to the camshaft lobes and journals, then fit the exhaust camshafts back in as they were with the dowel pins up and inline with the cylinder bank, the small dowel hole in each intake camshaft should be pointing up. Using the RTV sealant, apply a bead on the sealing surfaces of the No. 1 bearing cap(s) and cylinder head, place new O-rings on the LT2 secondary timing chain tensioner(s) and the IVT oil control drilling on the bearing cap(s). Fit the bearing caps and the bolts hand tight paying attention to the stamp marks, then tighten the bearing cap bolts in thirds to the required torque in the correct order. After that ensure that the front bearing caps are only about 0.0055 inches behind the front face of the cylinder head, if no ensure that the camshaft is reinstalled right again with the caps and then check again. Spread the camshaft sprockets on the engine block and fit the timing chain simultaneously and hold the camshafts with the help of a suitable wrench while tightening the sprocket bolts with the recommended torque. The rest of the installation is a mirror image of this removal and if any of the valve train elements were replaced; check and set the valve clearance. Last but not least, connect the battery, then, it is the time to complete certain relearn procedures.